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The 5-phase Stepping Set
DP4 series
DC24V
Micro-step (500 x 1 to 80 divisions)
Configuration of the 5-phase Stepping Motor Set, DP4 Series
Name
DP4 Series Instruction Manual
PM Driver
Stepping Motor
Signal Cable (CN1)
Power Cable (CN2)
Stepping Motor Cable (CN3)
Quantity
1 pc.
1 pc.
1 pc.
1 pc.
1 pc.
1 pc.
Characteristics
Compact PM driver
This product is a compact and lightweight driver with 50% reduction in volume compared to the conventional
products.
Micro-step function available
Smooth operation without vibration at low speeds can be realized.
Flexible
This stepping system is able to drive wide variety of stepping motors from small capacity to large capacity without
adjustment, resulting in wide applications.
Compact
Mounting dedicated HIC realizes highly integrated and higher reliable system.
Built-in function
Resolution setting function
10 types of resolution, ranging from one to 80 divisions, can be set for a standard stepping motor step angle by using
rotary switches.
Pulse input system selection function
Either "Pulse and direction mode" or "2-input mode" can be selected, using a dipswitch. Resolution setting function.
Power down function
Stepping motor current can be turned off through an external input signal.
Operation current switchover function
Regarding operation current of the stepping motor, currents ranging from rated current to 55% of rated current can
be set using rotary switches.
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Explanation of set model number
System on the stepping motor end cap side
Code
B
E
X
End cap side
Brake
Encoder
None
Function
Electromagnetic brake
Please contact us regarding the encoder.
Stepping motor flange
Stepping motor end cap
Stepping motor flange side
Stepping motor end cap side
• Brake
Explanation for model number in the combined case
The set model number of the stepping motor is as follows when PMDPC1S3P01 and 103F7853 type are combined and
equipped with the system of harmonic gear (1/100) and brake:
DP42F783D–––X B
Standard set model number
Brake
None
How to order
Please use the “Set Model Number” in the List of Combined Stepping Motor Model Number for the 5-phase Stepping Set, DP4 Series.
To order brake, put the product code number after the set number according to the “Explanation of combination numbering”.
PM driver specifications
Model number
PMDPC1S3P01
Input source
DC24V±10%
Source current
2A
Operating ambient temperature
0 ~ +50˚C
Conservation temperature
-20 ~ +70˚C
Operating ambient humidity
35 ~ 85%RH (no condensation)
Conservation humidity
10 ~ 90%RH (no condensation)
Vibration resistance
0.5G Tested under the following conditions, frequency range: 10 to 55Hz, direction: along the X, Y, and Z axes, for 2 hours
Impact resistance
Considering the NDS-C-0110 standard section 3.2.2 division “C”, not influenced.
Withstand voltage
Not influenced when applying AC500V between the power input terminal and cabinet for one minute.
Insulation resistance
10 MMIN. when applying DC500V between the power input terminal and cabinet.
Mass(Weight)
0.25kg(0.55 lbs)
Select function
Auto current down, pulse input system,
step angle, power specification
Photo coupler input method, input resistance 330
Command pulse input signal
Input signal voltage “H” level: 4.0 to 5.5V, ”L” level: 0 to 0.5V
Maximum input frequency 400 kpulse/s
Power down input signal
Photo coupler input method, input resistance 330
Input signal voltage “H” level: 4.0 to 5.5V, ”L” level: 0 to 0.5V
* For information about the operation, connection, function, and dimensions of the PM driver, refer to pages 227 and after.
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Stepping motor common specifications
Item
Insulation class
Withstand voltage
Insulation resistance
Vibration resistance
Impact resistance
Operating ambient temperature
Operating ambient humidity
Combined stepping motors of DP4 series
Class B (+130˚C)
Conditions: AC1000V, 50/60 Hz, and for one minute
100MMIN. against DC500V
Conditions: amplitude 1.52 mm (P-P), frequency range 10 to 55 Hz, 5 minutes sweep time, along X, Y, and Z axes, for 2 hours
Conditions: 98 m/s2 acceleration, 11 minutes duration, half-wave/sine wave, three times each along X, Y, and Z axes, 18 times in total
-10~+50˚C
20~90%(no condensation)
Standard combined stepping motors for 5-phase stepping set “DP4” series
PM driver model number : PMDPC1S3P01
Combination Model Number for STEPSYN F Series
System support
Standard type
Dimensions of
stepping motor
42mm
60mm
Electromagnetic
brake
42mm
Single shaft
Set model number
Standard combined stepping motor number
DP42F552S
103F5508-7041
DP42F554S
103F5510-7041
DP42F781S
103F7851-7041
DP42F782S
103F7852-7041
DP42F783S
103F7853-7041
DP42F551S-XB
103F5505-70XB41
DP42F552S-XB
103F5508-70XB41
Double shaft
Set model number
Standard combined stepping motor number
DP42F552D
103F5508-7011
DP42F554D
103F5510-7011
DP42F781D
103F7851-7011
DP42F782D
103F7852-7011
DP42F783D
103F7853-7011
Stepping motor data sheet
STEPSYN F Series (Standard)
Set model number
Holding torque
Rotor inertia
Mass(Weight)
Single shaft
Double shaft
N·m(oz·in)
×10-4kg·m2(oz·in2)
kg(lbs)
DP42F552S
DP42F552D
0.18(25.49)
0.053(0.29)
0.28(0.62)
Set model number
Holding torque
Rotor inertia
Mass(Weight)
Single shaft
Double shaft
N·m(oz·in)
×10-4kg·m2(oz·in2)
kg(lbs)
DP42F781S
DP42F781D
0.6(85.0)
0.275(1.50)
0.6(1.32)
STEPSYN F Series (With electromagnetic brake)
Set model number
Holding torque
Rotor inertia
Mass(Weight)
Brake operation system
Source voltage
Exciting current
Electric power consumption
Static friction torque
Brake operating time
Brake release time
Polarity
Single shaft
Double shaft
N·m(oz·in)
×10-4kg·m2(oz·in2)
kg(lbs)
V
A
W
N·m(oz·in)
ms
ms
DP42F552S-XB
--------------------------
0.18(25.49)
0.068(0.37)
0.43(0.95)
DP42F782S
DP42F782D
0.93(131.7)
0.4(2.19)
0.78(1.72)
Non-excitation operation system
DC 24 ± 5%
0.08
2
0.3(42.48)
30
20
Brown White
DP42F554S
DP42F554D
0.26(36.82)
0.065(0.36)
0.37(0.82)
DP42F783S
DP42F783D
1.79(253.5)
0.84(4.59)
1.36(3.00)
DP42F554S-XB
--------------------------
0.26(36.82)
0.08(0.44)
0.52(1.15)
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Dimensions [ Unit: mm (inch) ]
STEPSYN F
DP42F55
103F55 -70
B1
(B .04)
+1
15 0
( )+.04
.59 .00
Effective length
S
S
4.5 0.15
(.1771 .0059)
Lead wire UL3266 AWG26
A1
(A .04)
20 0.5
(.79 .02)
1.5
(.06)
+1
15 0
( )+.04
.59 .00
Effective length
S
S
Cross section S-S
42 0.25
( 1.65 .01)
4 31 0.25
(4 1.22 .01)
R3 MIN.
(R.12 MIN.)
R3 MIN.
(R.12 MIN.)
4-M3 0.5
Effective tapping depth 4(.16)MIN.
Model name
DP42F552S
(103F5508-7041)
DP42F552D
(103F5508-7011)
DP42F554S
(103F5510-7041)
DP42F554D
(103F5510-7011)
A
40
(1.57)
40
(1.57)
49
(1.57)
49
(1.57)
B
----
15
(.59)
----
15
(.59)
DP42F78
103F785 -70
B1
(B .04)
20
+1
+0
( ).79
+.04
+.00
Effective length
S
S
Lead wire UL3266 AWG22
A1
(A .04)
24 0.5 (.95 .02)
7 (.28)
1.5(.06)
+1
20 +0
( ).79
+.04
+.00
Effective length
S
S
R4 MIN.
(R.16 MIN.)
R4 MIN.
(R.16 MIN.)
7.5 0.1
(.2952 .0039)
Cross section S-S
60 0.5
( 2.36 .02)
4 50 0.13
(4 1.97 .01)
4
4.5
+0.5
+0.
( )4
.18
+.02
0.00
Model name
DP42F781S
(103F7851-7041)
DP42F781D
(103F7851-7011)
DP42F782S
(103F7852-7041)
DP42F782D
(103F7852-7011)
DP42F783S
(103F7853-7041)
DP42F783D
(103F7853-7011)
A
46.5
(1.83)
46.5
(1.83)
55
(2.17)
55
(2.17)
87.5
(3.44)
87.5
(3.44)
B
----
21
(.83)
----
21
(.83)
----
21
(.83)
STEPSYN F with electromagnetic brake
DP42F55 S-XB
103F55 -70
Brake lead wire
UL3266 AWG26
A1
(A .04)
Lead wire
UL3266 AWG26
20 0.5
(.79 .02)
1.5
(.06)
+1
15 +0
( )+.04
.59+.00
Effective length
S
S
R3 MIN.
(R.12 MIN.)
42 0.25
( 1.65 .01)
4 31 0.25
(4 1.22 .01)
Model name
DP42F552S-XB
(103F5508-70XB41)
DP42F553S-XB
(103F5510-70XB41)
A
70.5
(2.78)
79.5
(3.13)
4.5 0.15
(.1771 .0059)
Cross section S-S
4-M3 0.5
Effective tapping depth 4(.16) MIN.
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Pulse rate-torque characteristics/pulse rate-source current characteristics
DP42F552 / DP42F552S-XB : 24V
70 5 0.5
60
4 0.4
50
10
9
8
7
3 0.3
40
30 2 0.2
6
5
4
20
1 0.1
10
000
0.1
1-division
2-division
10
3
2
fs fs
1 10
Pulse rate(kpulse/s)
1
0
100
100 1000 2000 3000 5000
100 1000 2000 3000 5000
Number of rotations(min-1)
103F5508-70
Source voltage : DC24V·Operating current : 0.75A/phase
Pull-out torque(JL1=0.94×10-4kg·m2[5.14 oz·in2] Use the rubber coupling)
Source current(TL=MAX)
Source current(TL=0)
fs : No load maximum starting pluse rate
1-division is specified. 2-division is specified.
DP42F554 / DP42F554S-XB : 24V
70 5 0.5
60
4 0.4
50
10
9
8
7
3 0.3
40
30 2 0.2
6
5
4
20
1 0.1
10
000
0.1
1-division
2-division
10
3
2
fs fs
1 10
Pulse rate(kpulse/s)
1
0
100
100 1000 2000 3000 5000
100 1000 2000 3000 5000
Number of rotations(min-1)
103F5510-70
Source voltage : DC24V·Operating current : 0.75A/phase
Pull-out torque(JL1=0.94×10-4kg·m2[5.14 oz·in2] Use the rubber coupling)
Source current(TL=MAX)
Source current(TL=0)
fs : No load maximum starting pluse rate
1-division is specified. 2-division is specified.
DP42F781 : 24V
140 10 1.0
120
8 0.8
10
9
8
100 7
6 0.6
80
60 4 0.4
6
5
4
40
2 0.2
20
000
0.1
1-division
2-division
10
3
2
fs fs
1 10
Pulse rate(kpulse/s)
1
0
100
100 1000 2000 3000 5000
100 1000 2000 3000 5000
Number of rotations(min-1)
103F7851-70
Source voltage : DC24V·Operating current : 0.75A/phase
Pull-out torque(JL1=0.94×10-4kg·m2[5.14 oz·in2] Use the rubber coupling)
Source current(TL=MAX)
Source current(TL=0)
fs : No load maximum starting pluse rate
1-division is specified. 2-division is specified.
DP42F782 : 24V
20 2.0
10
250
16 1.6
200
9
8
7
12 1.2
150
6
5
8 0.8
100
4
3
50 4 0.4
000
0.1
1-division
2-division
10
2
fs fs
1 10
Pulse rate(kpulse/s)
1
0
100
100 1000 2000 3000 5000
100 1000 2000 3000 5000
Number of rotations(min-1)
103F7852-70
Source voltage : DC24V·Operating current : 0.75A/phase
Pull-out torque(JL1=2.6×10-4kg·m2[14.22 oz·in2]Use the rubber coupling)
Source current(TL=MAX)
Source current(TL=0)
fs : No load maximum starting pluse rate
1-division is specified. 2-division is specified.
DP42F783 : 24V
20 2.0
10
250
16 1.6
200
9
8
7
12 1.2
150
6
5
8 0.8
100
4
3
50 4 0.4
000
0.1
1-division
2-division
10
2
fsfs
1 10
Pulse rate(kpulse/s)
1
0
100
100 1000 2000 3000 5000
100 1000 2000 3000 5000
Number of rotations(min-1)
103F7853-70
Source voltage : DC24V·Operating current : 0.75A/phase
Pull-out torque(JL1=7.4×10-4kg·m2[40.46 oz·in2]Use the rubber coupling)
Source current(TL=MAX)
Source current(TL=0)
fs : No load maximum starting pluse rate
1-division is specified. 2-division is specified.
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