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Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PS11032
Intellimod™ Module
Application Specific IPM
4 Amperes/600 Volts
B JKL
M
A
D
E
F
G
1 2 34
56
8 10 12 14 16
7 9 11 13 15
AA BB
21 22 23 24 25 26 27 28 29 30
Tc P
N
Q
(R)
X
UC
W
(S)
T
S
V
UY
CC
Z
X
DD EE DD
FF
TERMINAL CODE
1 CBU+
2 CBU-
3 CBV+
4 CBV-
5 CBW+
6 CBW-
7 VD
8 UP
9 VP
10 WP
11 UN
12 VN
13 WN
14 FO
15 VAMP
16 GND
21 P1
22 R
23 S
24 T
25 N1
26 P2
27 U
28 V
29 W
30 N2
Outline Drawing and Circuit Diagram
Dimensions
A
B
C
D
E
F
G
H
J
K
L
M
N
P
Q
Inches
2.91±0.04
2.48±0.04
0.34±0.02
2.36
1.42
0.16
0.02
0.08
0.98
0.59
0.35
0.18
0.20
0.05
1.80
Millimeters
74.0±1.0
63.0±1.0
8.5±0.5
60.0
36.0
4.0
0.6
2.0
25.0
15.0
9.0
4.5
5.08
1.2
45.72
Dimensions
R
S
T
U
V
W
X
Y
Z
AA
BB
CC
DD
EE
FF
Inches
2.72
1.01
2.00±0.03
0.16
1.58
0.02
0.65±0.02
0.02
0.12±0.02
0.18 Rad.
0.09 Rad.
0.12 Rad.
0.8
2.19
0.114
Millimeters
69.0
25.7
50.7±0.8
4.0
40.0
0.4
16.5±0.5
0.6
3.0±0.5
4.5 Rad.
2.25 Rad.
3.0 Rad.
2.0
55.5
3.5
Description:
Powerex Application Specific IPMs
(ASIPMs) are inteligent power
modules that integrate power
devices, gate drive and protection
circuitry in a compact package for
use in small inverter applications
up to 20kHz. Use of application
specific HVICs allow the designer
to reduce inverter size and overall
design time.
Features:
Compact Packages
3 Phase Converter Bridge
Built-in
Integrated HVICs
Direct Connection to DSP/CPU
Applications:
Small Motor Control
Small Servo Motors
General Purpose Inverters
Pump and HVAC Motor Control
Ordering Information:
PS11032 is a 600V, 4 Ampere
Application Specific
Intelligent Power Module.
1

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Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PS11032
IntellimodModule
Application Specific IPM
4 Amperes/600 Volts
Absolute Maximum Ratings, Tj = 25°C unless otherwise specified
Characteristics
Symbol
PS11032
Units
Power Device Junction Temperature*
Storage Temperature
Case Operating Temperature (See TC Measure Point Illustration)
Mounting Torque, M4 Mounting Screws
Tj
-20 to 125
°C
Tstg
-40 to 125
°C
TC
-20 to 100
°C
— 13 in-lb
Module Weight (Typical)
— 70 Grams
Isolation Voltage**
VISO
2500
Volts
*The indicated values are specified considering the safe operation of all the parts within the ASIPM. The maximum rating for the ASIPM power chips (IGBT & FWDi) is Tj < 150.
**60 Hz sinusoidal AC applied between all terminals and the base plate for 1 minute.
IGBT Inverter Sector
Supply Voltage (Applied between P2 - N2)
Supply Voltage, Surge (Applied between P2 - N2, Surge-Value)
Each IGBT Collector-Emitter Static Voltage (Applied between P2-U.V.W, U.V.W-N2)
Each IGBT Collector-Emitter Switching Voltage
(Applied between P2-U.V.W, U.V.W-N2 (Pulse))
VCC
VCC(surge)
VP or VN
VP(S) or VN(S)
Each IGBT Collector Current, TC = 25°C, “( )” means IC Peak Value
±IC (±ICP)
450
500
600
600
±4 (±8)
Volts
Volts
Volts
Volts
Amperes
Converter Sector
Repetitive Peak Reverse Voltage
Recommended AC Input Voltage
DC Output Current (3-phase Rectifying Circuit)
Surge (Non-repetitive) Forward Current (1 Cycle at 60Hz, Peak Value Non-repetitive)
I2t for Fusing (Value for One Cycle of Surge Current)
VRRM
Ea
IDC
IFSM
I2t
800 Volts
220 Vrms
10 A
100 A
42 A2s
Control Sector
Supply Voltage
Input Signal Voltage
Fault Output Supply Voltage
Fault Output Current
DC-Link IGBT Current Signal Amp Output Current
VD, VDB
VCIN
VFO
IFO
IAMP
-0.5 ~ 20
-0.5 ~ 7.5
-0.5 ~ 7.5
15
1
Volts
Volts
Volts
mA
mA
2

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Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PS11032
IntellimodModule
Application Specific IPM
4 Amperes/600 Volts
Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified
Characteristics
Symbol
Test Conditions
Min.
Typ. Max. Units
IGBT Inverter Sector
Collector-Emitter Saturation Voltage
VCE(sat)
Diode Forward Voltage
VEC
Converter Diode Voltage
VFR
Converter Diode Reverse Current
IRRM
Switching Times
ton
tC(on)
toff
tC(off)
FWDi Reverse Recovery Time
trr
Short Circuit Endurance (Output, Arm, and
Load Short-Circuit Modes)
Switching SOA
IC = 4A, Tj = 25°C, VD = VDB = 15V,
Input = ON (Shunt Voltage Drop Not Included)
Tj = 25°C, -IC = 4A
Tj = 25°C, IFR = 5A
VR = VRRM, Tj = 125°C
1/2 Bridge Inductive, Input = 5V 0V,
VCC = 300V, IC = 4A, Tj = 125°C,
VD = 15V, VDB = 15V
Note: ton, toff include delay time of
the internal control circuit.
@VCC 400V, Input = 5V 0V (One-shot),
-20°C Tj(start) 125°C,
13.5V VD = VDB 16.5V
@VCC 400V, Input = 5V 0V,
Tj 125°C, IC < OC Trip Level,
13.5V VD = VDB 16.5V
— — 2.9 Volts
— — 2.9 Volts
— — 1.5 Volts
——
8 mA
0.3 0.6 1.5 µS
— 0.43 0.8
µS
— 1.6 2.5 µS
— 0.5 1.2 µS
— 0.12 —
µS
• No Destruction
• FO Output by Protection Operation
• No Destruction
• No Protecting Operation
• No FO Output
TC Measure Point
TC
TC
3

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Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PS11032
IntellimodModule
Application Specific IPM
4 Amperes/600 Volts
Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified
Characteristics
Symbol
Test Conditions
Min.
Typ. Max. Units
Control Sector
Circuit Current (Average)
Input ON Threshold Voltage
Input OFF Threshold Voltage
Input Pull-up Resistor
ID
IDB
Vth(on)
Vth(off)
Ri
Tj = 25°C, VD = 15V, VIN = 5V
Tj = 25°C, VD = VDB = 15V, VIN = 5V
Applied between
— — 50 mA
——
5 mA
0.8 1.4 2.0 Volts
2.5 3.0 4.0 Volts
50 k
PWM Input Frequency
Arm Shoot-through Blocking Time*
Input Interlock Sensing
Inverter DC-link IGBT Current
Sense Voltage Output Signal**
Inverter DC-link IGBT Current
Sense Voltage Output Limit**
Over-Current Trip Level
fPWM
tDEAD
tint
Vamp 100%
Vamp 200%
Vamp 250%
Vamp 0%
OC
Input Terminal-inside Power Supply
TC 100°C, Tj 125°C
Relates to Corresponding Inputs
TC = -20°C ~ 100°C
Relates to Corresponding Input
IC = IOP(100%), VD = 15V, Tj = 25°C
IC = IOP(200%), VD = 15V, Tj = 25°C
IC = IOP(250%), VD = 15V
IC = IOP(0%), VD = 15V
1 15 kHz
2.2 — — µS
100
ns
1.5 2.0 2.5 Volts
3.0 4.0 5.0 Volts
5.0 — — Volts
50 100 mV
4.3 5.3 8.0 Amperes
Over-Current Delay Time
Short-Circuit Trip Level
tOC
SC
Tj = 25°C
10 µS
8.0 Amperes
Short-Circuit Delay Time
tSC
2 µs
Trip Level
UVD
11.0 12.0 13.0 Volts
Supply Circuit
Reset Level
UVDr
11.5 12.5 13.5 Volts
Under-Voltage
Trip Level
UVDB
TC = Tj = 25°C
10.1 10.8 11.6 Volts
Protection
Reset Level
UVDBr
10.6 11.3 12.1 Volts
Delay Time
tdV
10 µS
Fault Output Pulse Width***
tFO
Tj = 25°C
1.0 1.8 mS
Fault Output Current***
IFo(H)
Open Collector Output
— — 1 µA
IFo(L)
— — 15 mA
* The dead-time has to be set externally by the CPU; it is not part of the ASIPM internal functions.
**Refer ro the graph on next page.
***Fault output signalling is given only when the internal OC, SC, and UV protection circuits are activated. The OC, SC and UV protection (and fault output) operate for the lower arms only.
The OC and SC protection fault output is given in a pulse format while that of UV protection is maintained thrpughout the duration of the under-voltage condition.
4

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Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PS11032
IntellimodModule
Application Specific IPM
4 Amperes/600 Volts
Thermal Characteristics
Characteristic
Junction to Case
Contact Thermal Resistance
Symbol
Rth(j-c)Q
Rth(j-c)D
Rth(j-c)DR
Rth(c-f)
Recommended Conditions for Use
Characteristic
Symbol
Supply Voltage
Control Supply Voltage
VCC
VD
VDB
Control Supply dv/dt
dVD/dt, dVDB/dt
Input ON Voltage
VCIN(on)
Input OFF Voltage
VCIN(off)
Module Case Operating Temperature
TC
PWM Input Frequency
fPWM
Allowable Minimum Input On-pulse Width tXX
Arm Shoot-through Blocking Time
tDEAD
Condition
Each IGBT
Each FWDi
Each Converter
Case to Fin Per Module.
Thermal Grease Applied
Condition
Applied across P2-N2 Terminals
Applied between VD-GND
Applied between CBU+ & CBU-,
CBV+ & CBV-, CBW+ & CBW-
Applied between
UP, VP, WP, UN, VN, WN-GND
TC 100°C, Tj 125°C
Relate to Corresponding Inputs
INVERTER DC-LINK IGBT CURRENT
ANALOG SIGNALING (TYPICAL)
5
VD = 15V
Tj = 25°C
4
200%
3
2 100%
1
0
0 100 200 300
ACTUAL LOAD PEAK CURRENT, (%), (IC = IO X ͌2 )
Min. Typ. Max. Units
— — 6.1 °C/Watt
— — 6.1 °C/Watt
— — 4.8 °C/Watt
— — 0.074 °C/Watt
Min. Typ. Value Units
300 400 Volts
13.5 15.0 16.5 Volts
13.5 15.0 16.5 Volts
-1
1 V/µs
0 0.8 Volts
4.0 5.0 Volts
— — 100 °C
— — 15 kHz
1 — — µS
2.2 — — µS
5