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Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PS21255-E
Intellimod™ Module
Dual-In-Line Intelligent
Power Module
20 Amperes/600 Volts
A
N
J
86.5°
M
C
12
34
56
78
9 10 11
12 13
14 15 16 17 18 19 20 21
F
HEATSINK
SIDE
1
B
G
22 23
24 25
26
X
E
KKK
D
L
Q (2 PLACES)
P
H
Z
R
S
Z
V
W
T
45.0°
T
U
Y
U
TERMINAL CODE
1 UP
2 VP1
3 VUFB
4 VUFS
5 VP
6 VP1
7 VVFB
8 VVFS
9 WP
10 VP1
11 VPC
12 VWFB
13 VWFS
14 VN1
15 VNC
16 CIN
17 CFO
18 FO
19 UN
20 VN
21 WN
22 P
23 U
24 V
25 W
26 N
Outline Drawing and Circuit Diagram
Dimensions
Inches
Millimeters
A 3.07±0.02 79.0±0.5
B 1.22±0.02 31.0±0.5
C
0.32±0.02
8.0±0.5
D 2.64±0.01 67.0±0.3
E 0.53±0.01 Dia. 13.4±0.2 Dia.
F 0.84±0.02 21.4±0.5
G 1.10±0.02 28.0±0.5
H
0.15±0.01
3.8±0.2
J
0.11±0.01
2.8±0.3
K 0.39±0.01 10.0±0.3
L 0.79±0.01 20.0±0.3
M 0.50±0.04 12.8±1.0
Dimensions
Inches
Millimeters
N 2.98 75.6
P
0.02±0.01
0.5±0.2
Q 0.18±0.01 Dia. 4.5±0.2 Dia.
R 0.08±0.02 1.9±0.05
S
0.04±0.01
1.0±0.2
T 0.02 Max. 0.5 Max.
U
0.02±0.02
0.6±0.5
V 0.07 Max. 1.75 Max.
W
0.03±0.01
0.8±0.2
X 0.45±0.02 11.5±0.5
Y 0.13 Max. 3.25 Max.
Z 0.03 0.7
Description:
DIP and mini-DIP IPMs are
intelligent power modules that
integrate power devices, drivers,
and protection circuitry in an ultra
compact dual-in-line transfer-mold
package for use in driving small
three phase motors. Use of 4th
generation IGBTs, DIP packaging,
and application specific HVICs
allow the designer to reduce
inverter size and overall design
time.
Features:
Compact Packages
Single Power Supply
Integrated HVICs
Direct Connection to CPU
Optimized for 15kHz Operation
Applications:
Washing Machines
Refrigerators
Air Conditioners
Small Servo Motors
Small Motor Control
Ordering Information:
PS21255-E is a 600V, 20 Ampere
DIP Intelligent Power Module.
1

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Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PS21255-E
Intellimod™ Module
Dual-In-Line Intelligent Power Module
20 Amperes/600 Volts
Absolute Maximum Ratings, Tj = 25°C unless otherwise specified
Characteristics
Symbol
PS21255-E
Power Device Junction Temperature*
Storage Temperature
Case Operating Temperature (See TC Measure Point Illustration)
Mounting Torque, M4 Mounting Screws
Tj -20 to 150
Tstg -40 to 125
TC -20 to 100
— 13
Module Weight (Typical)
— 54
Heatsink Flatness
— -50 to 100
Self-protection Supply Voltage Limit (Short Circuit Protection Capability)**
VCC(prot.)
400
Isolation Voltage, AC 1 minute, 60Hz Sinusoidal, Connection Pins to Heatsink Plate
VISO
1500
*The maximum junction temperature rating of the power chips integrated within the DIP-IPM is 150°C (@TC 100°C). However, to ensure safe operation of the DIP-IPM,
the average junction temperature should be limited to Tj(avg) 125°C (@TC 100°C).
**VD = VDB = 13.5 ~ 16.5V, Inverter Part, Tj = 125°C, Non-repetitive, Less than 2µs
Units
°C
°C
°C
in-lb
Grams
µm
Volts
Volts
IGBT Inverter Sector
Collector-Emitter Voltage
Collector Current, ± (TC = 25°C)
Peak Collector Current, ± (TC = 25°C, Instantaneous Value (Pulse))
Supply Voltage (Applied between P - N)
Supply Voltage, Surge (Applied between P - N)
Collector Dissipation (TC = 25°C, per 1 Chip)
VCES
600 Volts
IC 20 Amperes
ICP 40 Amperes
VCC
450 Volts
VCC(surge)
500
Volts
PC 56 Watts
Control Sector
Supply Voltage (Applied between VP1-VPC, VN1-VNC)
Supply Voltage (Applied between VUFB-VUFS, VVFB-VVFS, VWFB-VWFS)
Input Voltage (Applied between UP, VP, WP-VPC, UN, VN, WN-VNC)
Fault Output Supply Voltage (Applied between FO-VNC)
Fault Output Current (Sink Current at FO Terminal)
Current Sensing Input Voltage (Applied between CIN-VNC)
VD
VDB
VCIN
VFO
IFO
VSC
20
20
-0.5 ~ 5.5
-0.5 ~ VD+0.5
15
-0.5 ~ VD+0.5
Volts
Volts
Volts
Volts
mA
Volts
2

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Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PS21255-E
Intellimod™ Module
Dual-In-Line Intelligent Power Module
20 Amperes/600 Volts
Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified
Characteristics
Symbol
Test Conditions
Min.
IGBT Inverter Sector
Collector Cutoff Current
Diode Forward Voltage
Collector-Emitter Saturation Voltage
Inductive Load Switching Times
ICES
VCE = VCES, Tj = 25°C
VCE = VCES, Tj = 125°C
VEC
Tj = 25°C, -IC = 20A, VCIN = 5V
VCE(sat) IC = 20A, Tj = 25°C, VD = VDB = 15V, VCIN = 0V
IC = 20A, Tj = 125°C, VD = VDB = 15V, VCIN = 0V
ton VCC = 300V, VD = 15V,
trr IC = 20A, Tj = 125°C, VCIN = 5V(off), 0V(on),
tC(on)
Inductive Load (Upper-Lower Arm),
toff Note: ton, toff includes delay time of
tC(off)
the internal control circuit.
0.1
Typ. Max. Units
— 1.0 mA
— 10 mA
2.2 3.0 Volts
1.8 2.45 Volts
1.9 2.6 Volts
0.8 1.3 µS
0.1 — µS
0.5 0.9 µS
0.8 1.9 µS
0.4 1.3 µS
TC Measure Point
CONTROL TERMINALS
T
HEATSINK BOUNDARY
POWER TERMINALS TC
TC
3

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Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PS21255-E
Intellimod™ Module
Dual-In-Line Intelligent Power Module
20 Amperes/600 Volts
Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified
Characteristics
Symbol
Test Conditions
Min.
Typ. Max. Units
Control Sector
Supply Voltage
VD
Applied between VP1-VPC, VN1-VNC
13.5 15.0 16.5 Volts
VDB
Applied between VUFB-VUFS,
13.5 15.0 16.5 Volts
VVFB-VVFS, VWFB-VWFS
Circuit Current
ID
VD = VDB = 15V, Input = OFF
— — 8.50 mA
Total of VP1-VPC, VN1-VNC
VD = VDB = 15V, Input = ON
— — 9.70 mA
Total of VP1-VPC, VN1-VNC
VD = VDB = 15V, Input = OFF
— — 1.00 mA
VUFB-VUFS, VVFB-VVFS, VWFB-VWFS
VD = VDB = 15V, Input = ON
— — 1.00 mA
VUFB-VUFS, VVFB-VVFS, VWFB-VWFS
Fault Output Voltage
VFOH
VSC = 0V, FO Circuit: 10k to 5V Pull-up
4.9
— Volts
VFOL
VSC = 1V, FO Circuit: 10k to 5V Pull-up
0.8 1.2 Volts
VFO(sat)
VSC = 1V, IFO = 15mA
0.8 1.2 1.8 Volts
PWM Input Frequency
fPWM
TC 100°C, Tj 125°C
— 15 — kHz
Allowable Dead Time
tDEAD
Relates to Corresponding Input Signal for
2.5
µS
Blocking Arm Shoot-through (-20°C TC 100°C)
Short Circuit Trip Level*
VSC(ref)
Tj = 25°C, VD = 15V*
0.45 0.5 0.55 Volts
Supply Circuit Under-voltage
UVDBt
Trip Level, Tj 125°C
10.0 — 12.0 Volts
UVDBr
Reset Level, Tj 125°C
10.5 — 12.5 Volts
UVDt
Trip Level, Tj 125°C
10.3 — 12.5 Volts
UVDr
Reset Level, Tj 125°C
10.8 — 13.0 Volts
Fault Output Pulse Width**
tFO
CFO = 22nF
1.0 1.8 — mS
ON Threshold Voltage (H-side)
Vth(on)
Applied between UP, VP, WP-VPC
0.8 1.4 2.0 Volts
OFF Threshold Voltage (H-side)
Vth(off)
2.5 3.0 4.0 Volts
ON Threshold Voltage (L-side)
Vth(on)
Applied between UN, VN, WN-VNC
0.8 1.4 2.0 Volts
OFF Threshold Voltage (L-side)
Vth(off)
2.5 3.0 4.0 Volts
* Short Circuit protection is functioning only at the low-arms. Please select the value of the external shunt resistor such that the SC trip level is less than 25.5A.
**Fault signal is asserted when the low-arm short circuit or control supply under-voltage protective functions operate. The fault output pulse-width tFO depends on the capacitance value of
CFO according to the following approximate equation: CFO = (12.2 x 10-6) x tFO {F} .
4

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Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PS21255-E
Intellimod™ Module
Dual-In-Line Intelligent Power Module
20 Amperes/600 Volts
Thermal Characteristics
Characteristic
Junction to Case
Contact Thermal Resistance
Symbol
Rth(j-c)Q
Rth(j-c)D
Rth(c-f)
Condition
Each IGBT
Each FWDi
Case to Fin Per Module.
Thermal Grease Applied
Recommended Conditions for Use
Characteristic
Symbol
Supply Voltage
Control Supply Voltage
VCC
VD
VDB
Control Supply dv/dt
Input ON Voltage
Input OFF Voltage
PWM Input Frequency
Arm Shoot-through Blocking Time
dVD/dt, dVDB/dt
VCIN(on)
VCIN(off)
fPWM
tDEAD
Condition
Applied between P-N Terminals
Applied between VP1-VPC, VN1-VNC
Applied between VUFB-VUFS,
VVFB-VVFS, VWFB-VWFS
Applied between UP, VP, WP-VPC
Applied between UN, VN, WN-VNC
TC100°C, Tj 125°C
For Each Input Signal
Min. Typ. Max. Units
— — 2.2 °C/Watt
— — 4.5 °C/Watt
— — 0.067 °C/Watt
Min. Typ. Value Units
0 300 400 Volts
13.5 15.0 16.5 Volts
13.5 15.0 16.5 Volts
-1 — 1 V/µs
0 ~ 0.65 Volts
4.0 ~ 5.5 Volts
— 15 — kHz
2.5 — — µS
5