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Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PS21542-G
Intellimod™ Module
Dual-In-Line Intelligent
Power Module
5 Amperes/600 Volts
G
J
DUMMY
PINS
A
D
H
K
LQ
28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7
29
30
65 4
32 1
M
B
EEE
F
F
35 34 33 32 31
N
P
P
AA DEEP
(5 PLACES)
VW
X
Y
Z
HQ
AB
(2 PLACES)
R
C
HEATSINK
SIDE
35°
S
T
U
1 VUFS
2 NC
3 VUFB
4 VP1
5 NC
6 UP
7 VVFS
TERMINAL CODE
8 NC
9 VVFB
10 VP1
11 NC
12 VP
13 VWFS
14 NC
15 VWFB
16 VP1
17 NC
18 WP
19 NC
20 NC
21 UN
22 VN
23 WN
24 FO
25 CFO
26 CIN
27 VNC
28 VN1
29 NC
30 NC
31 P
32 U
33 V
34 W
35 N
Outline Drawing and Circuit Diagram
Dimensions
A
B
C
D
E
F
G
H
J
K
L
M
N
Inches
1.93
1.20
0.20
1.82
0.25
0.32
0.14
0.04
0.07
0.02
0.06
0.07 Min.
0.30
Millimeters
49.0
30.5
5.0
46.23
6.25
8.0
3.556
1.0
1.778
0.5
1.5
1.8 Min.
0.75
Dimensions
P
Q
R
S
T
U
V
W
X
Y
Z
AA
AB
Inches
0.69
0.02
0.41
0.05
0.05
0.10
0.30
0.16 Min.
1.20
1.61
1.65
0.08 Dia.
0.13 Dia.
Millimeters
17.4
0.5
10.5
1.2
1.25
2.5
7.62
4.0 Min.
30.48
41.0
42.0
2.0 Dia.
3.3 Dia.
Description:
DIP and mini-DIP IPMs are
intelligent power modules that
integrate power devices, drivers,
and protection circuitry in an ultra
compact dual-in-line transfer-mold
package for use in driving small
three phase motors. Use of 4th
generation IGBTs, DIP packaging,
and application specific HVICs
allow the designer to reduce
inverter size and overall design
time.
Features:
Compact Packages
Single Power Supply
Integrated HVICs
Direct Connection to CPU
Optimized for 5kHz Operation
Applications:
Washing Machines
Refrigerators
Air Conditioners
Small Servo Motors
Small Motor Control
Ordering Information:
PS21542-G is a 600V, 5 Ampere
Mini-DIP Intelligent Power
Module.
133

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Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PS21542-G
IntellimodModule
Dual-In-Line Intelligent Power Module
5 Amperes/600 Volts
Absolute Maximum Ratings, Tj = 25°C unless otherwise specified
Characteristics
Symbol
PS21542-G
Power Device Junction Temperature*
Storage Temperature
Heatsink Temperature (See Tf Measure Point Illustration)
Mounting Torque, M3 Mounting Screws
Tj -20 to 150
Tstg -40 to 125
Tf -20 to 100
— 8.5
Module Weight (Typical)
— 20
Heatsink Flatness
— -50 to 100
Self-protection Supply Voltage Limit (Short Circuit Protection Capability)**
VCC(prot.)
400
Isolation Voltage, AC 1 minute, 60Hz Sinusoidal, Connection Pins to Heatsink Plate
VISO
2500
*The maximum junction temperature rating of the power chips integrated within the DIP-IPM is 150°C (@Tf 100°C). However, to ensure safe operation of the DIP-IPM,
the average junction temperature should be limited to Tj(avg) 125°C (@Tf 100°C).
**VD = 13.5 ~ 16.5V, Inverter Part, Tj = 125°C, Non-repetitive, Less than 2µs
IGBT Inverter Sector
Collector-Emitter Voltage
Collector Current, ± (TC = 25°C)
Peak Collector Current, ± (TC = 25°C, Instantaneous Value (Pulse))
Supply Voltage (Applied between P - N)
Supply Voltage, Surge (Applied between P - N)
Collector Dissipation (TC = 25°C, per 1 Chip)
VCES
IC
ICP
VCC
VCC(surge)
PC
600
5
10
450
500
20
Units
°C
°C
°C
in-lb
Grams
µm
Volts
Volts
Volts
Amperes
Amperes
Volts
Volts
Watts
Control Sector
Supply Voltage (Applied between VP1-VNC, VN1-VNC)
Supply Voltage (Applied between VUFB-VUFS, VVFB-VVFS, VWFB-VWFS)
Input Voltage (Applied between UP, VP, WP-VNC, UN, VN, WN-VNC)
Fault Output Supply Voltage (Applied between FO-VNC)
Fault Output Current (Sink Current at FO Terminal)
Current Sensing Input Voltage (Applied between CIN-VNC)
VD
VDB
VCIN
VFO
IFO
VSC
20
20
-0.5 ~ 5.5
-0.5 ~ VD+0.5
15
-0.5 ~ VD+0.5
Volts
Volts
Volts
Volts
mA
Volts
134

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Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PS21542-G
IntellimodModule
Dual-In-Line Intelligent Power Module
5 Amperes/600 Volts
Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified
Characteristics
Symbol
Test Conditions
Min.
Typ. Max. Units
IGBT Inverter Sector
Collector Cutoff Current
Diode Forward Voltage
Collector-Emitter Saturation Voltage
Inductive Load Switching Times
ICES
VCE = VCES, Tj = 25°C
VCE = VCES, Tj = 125°C
VEC
Tj = 25°C, -IC = 5A, VCIN = 5V
VCE(sat) IC = 5A, Tj = 25°C, VD = VDB = 15V, VCIN = 0V
IC = 5A, Tj = 125°C , VD = VDB = 15V, VCIN = 0V
ton VCC = 300V, VD = 15V,
trr IC = 5A,
tC(on)
Tj = 125°C,
toff Inductive Load (Upper-Lower Arm),
tC(off)
VCIN = 5V(off), 0V(on)
0.10
2.20
1.55
1.65
0.60
0.10
0.20
1.20
0.70
1.0
10
3.00
2.15
2.25
1.10
0.60
2.50
1.60
mA
mA
Volts
Volts
Volts
µS
µS
µS
µS
µS
Tf Measure Point
18 mm
CONTROL TERMINALS
16 mm
Al BOARD
GROOVE
N
FWDi CHIP
WV
U
POWER
TERMINALS
P
IGBT CHIP
Tf MEASURE
POINT
(INSIDE THE
Al BOARD)
135