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APPLIED
POWER
SYSTEMS,
INC.
IAP200B120 SixPac™
200A / 1200V Full-Bridge IGBT Inverter
FEATURES INCLUDE
Multi-Function Power Assembly
Compact Size – 9” H X 17.60” W X 11.00” D
DC Bus Voltages to 850VDC
Snubber-less operation to 650VDC
Switching frequencies to over 20kHz
Protective circuitry with fail-safe opto-isolated fault annunciation,
including:
Over current
Short circuit
Over voltage
P.S. undervoltage
Over Temperature
Opto-isolated or fiber-optic gate drive and fault signal output for
electrical isolation and noise immunity
Integrated cooling with temperature sensors and feedback
Many options
Configurable Power
The SixPacis a flexible, highly integrated IGBT
based power assembly with a wide range of
applications. These include inverters for motor
controls, switch mode power supplies (SMPS),
UPS, welders, etc. The SixPaccan be operated
at frequencies to over 20kHz. The SixPaccan be
configured as a full bridge or three-phase bridge
inverter mounted on an air-cooled or liquid-cooled
heat sink. Configurations include options for (full,
half or no control) converter input circuitry, inverter
output circuitry, cooling and a wide variety of
drivers and safety features for the converter front
end and IGBT inverter output stage.
To operate at high switching frequencies, the
SixPacutilizes a low inductance laminated bus
structure, optically isolated or fiber optically
coupled gate drive interfaces, isolated gate power
supplies and a DC-link capacitor bank.
The SixPacprovides built in protection features
including: over voltage, under voltage lockout, over
current, over temperature, short circuit and optional
airflow or liquid flow indicators.
Flexibility is a key feature of the SixPac. Options
include: a choice of converter front ends, rectifier,
half or full SCR control, with or without SCR gate
firing boards and soft-start circuitry. A choice of
cooling methods, forced air or liquid is also
available. Customer provided PWM is optically
coupled or a fiber optic link can be provided to the
IGBT interface. Current feedback is provided by
Hall effect transducers.
The SixPacis rated to maximum input voltages
up to 850 VDC, switching frequencies to over
20kHz, includes many safety features to protect
the IGBTs and output circuitry and can be
configured to meet your application.
Schematic:
124 Charlotte Avenue Hicksville, NY 11801 Ph: 516.935.2230 Fax: 516.935.2603 Website: www.appliedps.com
Page 1 of 6
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APPLIED
POWER
SYSTEMS,
INC.
SixPac™ IAP200B120
IAP200B120 SixPac™
200A / 1200V Full-Bridge IGBT Inverter
Absolute Maximum Ratings TJ=25 C unless otherwise specified
General
Symbol
IGBT Junction Temperature
TJ
Storage Temperature
TSTG
Voltage applied to DC terminals
VCC
Isolation voltage, AC 1 minute, 60Hz sinusoidal
IGBT Inverter
VISO
Collector Current (TC=25 C)
IC
Peak Collector Current (TJ<150 C)
ICM
Emitter Current
Peak Emitter Current
Maximum Collector Dissipation (TJ<150 C)
IE
IEM
PCD
Gate Drive Board
Unregulated +24V Power Supply
Regulated +15V Power Supply
PWM Signal Input Voltage
Fault Output Supply Voltage
Fault Output Current
Value
-40 to +150
-40 to +125
850
2500
200
400
200
400
890
30
18
20
30
50
Units
C
C
Volts
Volts
Amperes
Amperes
Amperes
Amperes
Watts
Volts
Volts
Volts
Volts
mA
IGBT Inverter Electrical Characteristics, TJ=25 C unless otherwise specified
Parameter
Symbol
Test Conditions Min
Collector Cutoff Current
ICES
VCE=VCES, VGE=0V
-
Collector-Emitter Saturation Voltage
VCE(sat)
IC=200A, TJ=25 C
IC=200A, TJ=125 C
-
-
Emitter-Collector Voltage
VEC
IE=200A
-
td(on)
-
Inductive Load Switching Times
Diode Reverse Recovery Time
tr
td(off)
tr
Trr
VCC=600V
IC=200A
VGE=15V
RG=1.6Ω
-
-
-
-
Diode Reverse Recovery Charge
Qrr
-
DC Link Capacitance
-
Typ
-
1.8
1.9
-
-
-
-
-
-
12.2
4950
Max
1
2.4
-
3.2
300
80
500
300
200
-
-
Units
mA
Volts
Volts
Volts
ηs
ηs
ηs
ηs
ηs
µC
µF
Thermal and Mechanical Parameters
Parameter
IGBT Thermal Resistance, Junction to Case
FWD Thermal Resistance, Junction to Case
Heatsink Thermal Resistance
Mounting Torque, AC terminals
Mounting Torque, DC terminals
Mounting Torque, case mounting
Weight
Symbol
RΘ(j-c)
RΘ(j-c)
RΘ(s-a)
Test Conditions Min Typ Max Units
Per IGBT ½ module - 0.08 0.15 °C/W
Per FWD ½ module -
- 0.18 °C/W
1500 LFM airflow - .045 - °C/W
- 75 90 In-lb
- 130 150 In-lb
- 130 150 In-lb
- 21 -
lb
124 Charlotte Avenue Hicksville, NY 11801 Ph: 516.935.2230 Fax: 516.935.2603 Website: www.appliedps.com
Page 2 of 6
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APPLIED
POWER
SYSTEMS,
INC.
Gate Drive Board Electrical Characteristics
Parameter
Unregulated +24V Power Supply
Regulated +15V Power Supply
PWM Input On Threshold
PWM Inout Off Threshold
Output Overcurrent Trip
Overtemperature Trip
Overvoltage Trip
DC Link Voltage Feedback
Heatsink Temperature Feedback
Output Current Feedback
DC Link Feedback
1000
900
800
700
600
500
400
300
200
100
0
0 1 2 3 4 5 6 7 8 9 10
Feedback Voltage (Volts)
IAP200B120 SixPac™
200A / 1200V Full-Bridge IGBT Inverter
Min Typ Max
20 24 30
14.4 15 18
12 15 -
- 02
- 300 -
86 88 90
- 900 -
See Figure Below
See Figure Below
See Figure Below
Units
Volts
Volts
Volts
Volts
Amperes
C
Volts
Volts
Volts
Volts
Heatsink Temperature Feedback
120
110
100
90
80
70
60
50
40
30
20
10
0
0 1 2 3 4 5 6 7 8 9 10
Feedback Voltage (Volts)
Output Current Feedback
300
250
200
150
100
50
0
-50
-100
-150
-200
-250
-300
-6 -5 -4 -3 -2 -1 0 1 2 3 4 5 6
Output Feedback Voltage (Volts)
124 Charlotte Avenue Hicksville, NY 11801 Ph: 516.935.2230 Fax: 516.935.2603 Website: www.appliedps.com
Page 3 of 6
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APPLIED
POWER
SYSTEMS,
INC.
IAP200B120 SixPac™
200A / 1200V Full-Bridge IGBT Inverter
Performance Curves
Effective Output Current vs. Carrier Frequency (Typical)
200 Amp Full Bridge SixPac™
110
100
90
80
70
60
50
40
50 60 70 80 90 100 110 120 130 140 150
Output Current RMS
10 KHz
5 KHz
1 KHz
OVT
Conditions
Ambient Temperature
DC Bus Voltage
Load Power Factor
IGBT Saturation Voltage
IGBT Switching Loss
Airflow
Switching Conditions
Options for the BAP300T120-XX
Option
Blower
Half-Control SCR Converter
Full Control SCR Converter
Diode Converter
Dual Inverter
Symbol
Value
TA 40
VCC
COS Φ
600
0.8
VCE(sat)
Typical @ TJ=125 C
ESW Typical @ TJ=125 C
- 1500
Single phase PWM, 60Hz sinusoidal output
Units
C
Volts
Volts
mJ
LFM
01 02
X
X
Option Number
03 04 05 06 07 08 09
X X XX
X
XX
XX
XX
124 Charlotte Avenue Hicksville, NY 11801 Ph: 516.935.2230 Fax: 516.935.2603 Website: www.appliedps.com
Page 4 of 6
Rev. 120706-01

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APPLIED
POWER
SYSTEMS,
INC.
IAP200B120 SixPac™
200A / 1200V Full-Bridge IGBT Inverter
Interface
Pin # Signal Name
1 Shield
2 PWM A-
3 Phase A Error1
4 PWM A+
5 PWM B-
6 Phase B Error1
7 PWM B+
8 Not Used
9 Not Used
10 Not Used
11 OverTemp1
12 Not Connected
13 DC Link Voltage
14 24VDC Input Power2
15 24VDC Input Power2
16 15VDC Input Power2
17 15VDC Input Power2
18 GND
19 GND
20 Heatsink Temperature
21 GND3
22 IOUT Phase A
23 GND3
24 IOUT Phase B
25 Not Used
26 Not Used
Description
Connected to circuit ground
0-15V signal controlling the duty cycle of A- IGBT
Open collector output, external pull-up resistor required.
LOW=No Error; Floating=Phase A overcurrent or short circuit
0-15V signal controlling the duty cycle of A+ IGBT
0-15V signal controlling the duty cycle of B- IGBT
Open collector output, external pull-up resistor required.
LOW=No Error; Floating=Phase A overcurrent or short circuit
0-15V signal controlling the duty cycle of B+ IGBT
Open collector output, external pull-up resistor required.
LOW=No Error; Floating=Heatsink overtemp
Analog voltage representation of DC link voltage
20-30VDC input voltage range
20-30VDC input voltage range
14.4-18VDC input voltage range
14.4-18VDC input voltage range
Ground reference for 15 and 24VDC inputs
Ground reference for 15 and 24VDC inputs
Analog voltage representation of heatsink temperature
Tied to pins 18 and 19
Analog voltage representation of phase A output current
Tied to pins 18 and 19
Analog voltage representation of phase B output current
NOTES:
1.
2.
3.
Open collectors can be pulled up to 30VDC Max and sink 50mA continuous.
DO NOT connect a 15VDC and 24VDC source to the unit at the same time. Use one or the other.
GND signals to be used for analog feedback signals, i.e. twisted pair with IOUT Phase A.
Gate Drive Interface Connector
Description
Symbol
Gate Drive Interface Header
J1
Recommending Mating Socket -
Recommended Strain Relief
-
Type
0.100” x 0.100” latching header, 26 pin
0.100” x 0.100” IDC socket, 26 pin
Plastic strain relief
Manufacturer
3M #3429-6002 or equivalent
3M #3399-7600 or equivalent
3M #3448-3026 or equivalent
124 Charlotte Avenue Hicksville, NY 11801 Ph: 516.935.2230 Fax: 516.935.2603 Website: www.appliedps.com
Page 5 of 6
Rev. 120706-01